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Manufacturing Module

From the bill of materials to the work order, the shop floor in one flow.

The Manufacturing module unifies work orders, bills of materials, routing and scheduling on one data model. It compares planned against actual in real time and makes material, capacity and cost visible on one screen.

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Work orders, routing and production tracking.

Overview

What it does

One truth instead of scattered schedules and a shop-floor–office gap. The Manufacturing module brings the BOM, routing and work order onto the same data; material need, capacity and cost are calculated alongside the plan.

Scope

Sub-categories of Production

Each sub-category manages a part of this process — all on the same data.

Production Management

Open work orders, collect shop-floor feedback and track production progress in real time.

Work ordersShop-floor feedbackProduction trackingScrap & waste

Bill of Materials

Manage multi-level bills of materials, alternative components and versions in one place.

Multi-level BOMAlternative componentsVersion control

Routing & Operations

Model the production flow by defining operation steps, work centers and standard times.

Operation stepsWork centersStandard times

Product Lifecycle

Manage a product from design to release and retirement with a full change and revision trail.

Revision trackingChange managementRelease / retirement

Scheduling & Capacity

Schedule work orders against capacity, spot bottlenecks and plan realistic delivery dates.

Capacity planningForward / backward schedulingBottleneck analysis

Roles

Who is it for?

The same data, a different view for each role.

Production Planner

Schedule work orders against capacity; see material and machine availability on one screen.

Shift Supervisor

Report shop-floor progress, downtime and scrap in real time; reprioritize quickly.

Manufacturing Manager

Track efficiency, on-time delivery and cost live; decide without waiting for delayed reports.

Connection

How an order becomes a product

Manufacturing is not an isolated island. The order and BOM become a work order, and the work order becomes shop-floor output and cost.

Order & BOM

Need and recipe are set.

Scheduling

Plan is set against capacity.

Work Order & Production

The floor produces and reports.

Cost & Reporting

Actual cost is formed.

Capabilities

Key features

Multi-level bill of materials
Capacity-based scheduling
Real-time shop-floor feedback
Planned vs. actual comparison
Scrap, waste and efficiency tracking
Full integration with production costing

Production with Sonia AI

Describe it, Sonia prepares it.

Describe your production tasks in natural language; Sonia analyzes the plan, prepares the schedule and brings it for your approval — the final decision is always yours.

List this week’s delayed work orders by bottleneck station
Extract the multi-level material need for this product
Compare last month’s planned and actual production quantities

Frequently Asked Questions

Does it support multi-level bills of materials?

Yes. You can define multi-level structures with semi-finished goods and sub-assemblies, alternative components and versions, and calculate material need accordingly.

How does shop-floor data enter the system?

Work-order feedback can be collected via terminals, mobile devices or IoT/automation integration; progress, downtime and scrap are processed in real time.

Is production cost formed automatically?

Because the work order gathers material, labor and machine consumption, actual cost is formed automatically in the Cost module and compared against standard.

See AinosERP on your own processes

Let’s schedule a short demo and walk through the screens and Sonia AI using your flows.